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<h1>Mercruiser bellows replacement. (1)Locate & fully loosen the exhaust bellows clamps.
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Mercruiser bellows replacement A Mercruiser Hinge Pin tool Part# 91-78310 5. Slide hammer tool Part#91-34569A1 OEM Factory MerCruiser Transom Re-seal Repair Kit Complete for MerCruiser® #1 drives and Alpha One® Generation 2 (Fits units from approx 1991 and up) Included: Drive Shaft Bellows 816431A1 Exhaust Bellows Assembly 18654A1 Bearing Assembly 30-862540A3 superceded to 30-879194A01 Shift Cable Bellows Assembly 74639A2 Water Hose 32-4172533 superseded to 32-8M0062309 Alpha Outdrive Mounting gasket https://www. Only $263. I’ve done the bellows on the OMC Cobra and it takes a few hrs you have to be careful to get it on the flange on the gimble housing right & put the screw end on the clamp in the right place. Mercury-Mercruiser 74639Q02 Bellows Kit. This causes enough Bellows Replacement Tips and Procedures. I earn from qualifying purchases. The time has finally come to change my bellows on my Alpha 1 Gen 2 with the Mercruiser 3. A Razer Blade,A standard screw driver. The adhesive instructions say to apply to both surfaces wait until tacky then firmly bond. com) *Socket wrench set (½-inch drive) *Socket wrench set with an extension (¼-inch drive) This video showcases an easy way to replace the bellows on a Mercruiser Alpha One stern drive. The shift setup is a little different, if anything the B3 is easier and quicker to replace. patreon. In fact, I replaced the lower shift cable and trim senders too, because, at 10 years old, all of these parts are at the end of their life cycle. 3 Alpha Gen II. (1)Locate & fully loosen the exhaust bellows clamps. Application Info: Fits MerCruiser Alpha One Gen I drives from 1983-1991 with serial numbers 06225577 thru Bellows Replacement Tips and Procedures. Bellows replacement kit: https://amz About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Jul 30, 2010 · Re: Bravo III bellow replacement cost Those items on a Bravo III are almost identical to an Alpha Gen II. The bellows expander tool is only used for attaching the exhaust bellows to the gimbal housing. I show you what to look for when inspecting the bellows, Jul 10, 2008 · "Attempting for the 1st time Gimbal bearing and all 3 bellows replacement. 0 Alpha1 You could use silicone or the automotive black gasket sealer when you pull the bellows, however Mercury bellows adhesive is really mandatory. 3 hours of labor required at $15/hour) to replace the shift cable bellows, while the costs for replacing the exhaust bellows and U-Joint bellows will be more than $110 (≈7. Replace when you see concerning cracks or when the rubber feels dried out & stiff. Removing the bellows, You will need a 5/16 flex driver for clamp removal. The penalty for not properly sealing your bellows is that water gets in your universal joints and you end up with rust. 91-45497A1 ($57. more so on the shift cable, never had a problem In Today's video we Rebuild the Gimbal Housing on my Mercruiser Alpha I Gen. 5. The shift cable bellows uses a crimp ring to clamp onto the shift cable tube. There is a groove/lip on the bellows and the ring holds the bellows in place. Replacing your Alpha Gen II Ujoint Bellows Get a Service Manual and do the job right. to/42xxz1aadhesive (PAID LINK): https://amzn. so removal and install of new bellows and s If interested in purchasing this product, visit our Amazon affiliate link below. Make sure you clean the aluminum where the bellows seat. I bought the drive gasket kits, u-joint bellows, shift cable bellows, shift cables, water hoses, trim senders and limit switches. Jul 17, 2018 · You really need the Mercruiser Service Manual to do outdrive work. Easy Bellows & Transom Seal Repair Kits! Kits include Bellows, Gimbal Bearing, Water Hoses (both sizes!), Clamps, Shift Bellows, Exhaust Bellows and Drive Mounting Gasket sets! Part Number D30-803097T1 For MC-I, R, MR & Alpha One with exhaust bellows. Jul 2, 2015 · Not to mention it would be a whole lot easier for the inexpereinced to change the shift cable and bellows. com/bePatron?u=28465251This is how to replace the Gimbal Bearing and Repair the U Joint Bellow on your Mercruiser Alpha 1 Gen 2 Outdrive. Dec 14, 2022 · You should spend less than $50 (≈3. Bellows Replacement Tips. $130. com/stern-drive-bellows), and once you do, replace all bellows at once. 3L / Alpha 1? Fresh water use only, if that makes a difference. Mar 16, 2016 · I won't be changing gimbal bearings unless I find something wrong when I pull the drives. Thread starter gerrydoc826; Start date Jan 12, 2025; G. Typically a new gimbal bearing and gearlube too. Feb 13, 2016 · Quicksilver Bell Housing Exhaust Bellows 18654A1- for MerCruiser Stern Drive Models MC-I, MR, Alpha One and Alpha One Gen II, Vazer, Bravo and Blackhawk (1963 and Newer) 4. The U-joint Bellows should be replaced every few years OR A Mercruiser Hinge Pin tool Part# 91-78310 for $29. reinstall the drive. Second, pull long spring out from inside old drive bellow. 2 outdrive. Also, you need to apply Bellows Adhesive to the inside of the bellows. experience with complete engine repairs both inboard/outboard and MerCruiser Certified Technician. shipping only Print our Catalog Local Pickup About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Jul 27, 2007 · Re: tools needed to replace all bellows on bravo 1 Any Merc. We Repl In this Episode of Ship Shape TV MarineEngineParts. Man it really feels good knowing all that stuff is new/properly adjusted and ready to go. It's not uncommon for bellows to easily last 10+ years. Skip to 3:34 to see how easy my tool is to use and how quickly this installa In this video I install brand new OEM u-joint bellows, exhaust bellows, shifter cable, shifter cable bellows, and trim senders. the generic manuals just won't cut it. If you don't have exhaust bellows then you won't need the tool. 86, go2marine. There's just too many variables. Get the new style exhaust cup instead of the flexible bellows, it is so much easier. You can use a 1/2" allen wrench to get the hinge pins out, and you can destroy the tapered insert with some needle-nose pliers to get it out while you wait for the tools to come. It is a bit hard to tell, but it does not look like you have the u-joint bellows inserted all the way into the bell housing. To get it stretched to install it, you pretty much need the "bellows tool". Oh, and they had to replace one engine mounts as one was seized. "Simplest to remove". You guys are great and the info is the best. It took longer to pull the drive than to replace the bellow. A. Bellows replacement Bellows replacement. Sep 11, 2023 · If interested in purchasing this product, visit our Amazon affiliate link below. I'm no pro so I struggled with this and finally got it right! I used the boat many times with no issues Apr 23, 2010 · Re: Mercruiser Alpha bellow replacement question Exhaust bellows does not need adhesive. 00 How to install bellows on a Mercruiser I/O P/N 89050 and P/N 89040 replacement exhaust bellows kit for Mercruiser Alpha one models / gen 2, R MR models from 1973 and up Sierra 18-2753-2 MerCruiser Shift Cable Bellows Replaces 74639A2 This Sierra shift cable bellows is designed for use with MerCruiser drives. to/44IC4qiAmazon Find exhaust bellows, shift cable bellows & U-joint bellows for your Mercruiser stern drive using the application chart from the Mercury Quicksilver catalog. 3 hours that you sacrifice at a $15/hour job). This is very similar to the process for Bravo drives as well. May 19, 2017 · Can use some help on parts and procedure to change the Bellows on my Alpha 1 Gen 2 Outdrive. Easy to install using common tools. 92-86166-Q1 ($10. Hello, I am re-assembling a mercruiser alpha one after bellows Tan | 40 yrs. The Quicksilver brand is the leader in delivering uncompromising engine oils, parts and accessories to the marine industry for over 65 years. Home Page Order Parts Email US U. Aug 7, 2017 · I bought one and it looked exactly the same as the Mercruiser tool minus the nitride coating. 00. But if I get a ballpark or range (ie 2-3 hours) it would be Had a bellows go bad and replaced it with out removing the stern drive. worth of bellows adhesive and miscellaneous special tools. Bellows Replacement Tips and Procedures. install a new bellows (you need a special tool to seat it into the transom assembly. Any tricks of the trade would be greatly appreciated and also what special tools will I have to have to install the pieces. Jun 6, 2017 · The U-joint bellows does not get adhesive at the bell housing - only at the transom. com) *Bellows expander tool, Quicksilver part No. com | Partman drops anchor for a little while to give a general run down of out drive repair, and demonstr Feb 26, 2018 · There's no real "set" schedule for replacement. it's not $1,500 worth of work - I've done it with the help of a mechanic in 2 hours - start to finish. 0. Aug 8, 2021 · Think of a bellows like a tire on a car. I found out that my shifter bellows was damaged and leaking. ) put the hose clamp back on. Aug 14, 2023 · If interested in purchasing this product, visit our Amazon affiliate link below. Need other parts? If you need parts not listed in the application guide, please see: Jul 31, 2017 · I have a Mercruiser/Alpha one Gen II set up. on it, and I'm considering buying it. "Exhaust bellows is the lowest bellows. Major difference is that the B3 weighs about 150 lb compared to 80 for the Alpha. to/3ysdBu6 Jun 2, 2024 · Mercruiser Alpha R MR Outdrive kits includes u-joint, shift cable and exhaust bellows with hose clamps, 2 water hoses (3/4 inch and 5/8 inch ID), gimbal bearing with oil seal and mounting gasket with drive shaft o-rings; 120/140 models serial numbers 37870850 - 6225576 Heard about the easy replacement of the shift cable bellow but never have done it until now!!! Jul 2, 2009 · 1) Replace risers/manifolds 2) Install new bellows kit (U-joint, exhaust, shift, gimbal bearing, etc) 3) Replace Water pump 4) Remove engine 5) Replace cracked inner transom plate 6) Reinstall engine I know this is an inexact science and many factors can affect how long a repair takes. Oct 12, 2017 · *Transom service kit with exhaust bellows for MerCruiser Alpha One (from $62. Thanks, John Home > MerCruiser replacement parts > MerCruiser Bellows Kits Sort By: Price: Low to High Price: High to Low Most Popular Title Manufacturer Newest Oldest Availability 20 per page 40 per page 80 per page 120 per page 200 per page Page of 1 Dec 7, 2023 · Bravo shift cable bellows installation without removing the cable from the boat. Replacement tip for bellow and gimbal . Service manual 6: https://amzn. (Just loosen the clamps and pull off while lifting up the gimble housing). Oct 1, 2001 · Bell housing U-joint bellows 60932A4 is for MerCruiser sterndrive models MC-I, R, MR, Alpha One, and TR/TRS. Sep 14, 2011 · yep, make sure the surfaces are clean (if not already stated) also i find if you put the bellows adhesive on, set the bellows into position, go grab a beer di-mean soda and come back 10 min later it makes the clamp easier to tighten, sometimes the bellows has a tendancy to slip off the collar. I had all that work done, all parts were OEM Mercruiser parts per my wish, I was out the door for just under $900. This is a rather large file. The U-joint Bellows should be replaced every few years OR A Mercruiser Hinge Pin tool Part# 91-78310 for $25. What is the labor cost to replace the gimbal bearing and bellows kit on a Mercruiser Bravo, considering the drive is already removed? I purchased the Sierra Transom Seal Kit, which appears to be complete, but it does not include the oil seal. Drive input seal additional. Jul 7, 2012 · Re: Replacing bellows on a Mercruiser alpha 1 sterndrive? i put new bellows gimble brg and shifter cable and bellows on my 87 alpha with only removing the out drive. In Minnesota. dealer can get the tools. gerrydoc826 Recruit Now that you smart people have the sheath out, you need to inspect the shift cable bellows as this is the only time that you can replace the bellows. It really helps to have a 15" long 1/4" extension with a 5/16" swivel socket on the end. I can use some In this video I go through the steps involved in removing the Mercruiser Alpha 1 Gen II sterndrive. First pull drive. Thanks in advance" Sep 24, 2010 · Hello, How often does one have to replace the bellows on a 1998 Mercruiser 4. The U-joint Bellows should be replaced every few years OR 4. You will spend 95% of your time on the ok Ld style exhaust bellows. Saved over $500 on labor by doing this trick. This was completed off the b Alpha 1 Gen 2 outdrive exhaust bellows replacement. Spray some Quicksilver Power Tune on the ring and the bellows and you can start the ring by hand and use the special tool to seat. Click here to continue . This is my 1st post, but I believe i have read almost all of the other posts. My boat was taking on water and the bilge pump was running all of the time. 95, michiganmotorz. For now, let’s focus on the exhaust bellows, using the MerCruiser Alpha One as an example (counterclockwise from top). S. Removing and Installation MerCruiser , Customer had shift cable Bellow Crack so would take on water in the boat. . Mar 23, 2009 · I did my Bravo drive bellows in about a half hour. I would definitely not replace the bellows blindly - they're easy to check out to see if they have life in them so you don't have to do them "just because". . to/3nEehYbhinge pin tool (PAID LINK): https://amzn. Please note the new superseded part is a functional replacement and may look different from the original part . 11,933 Satisfied Customers May 18, 2011 · Re: Installing bellows without Adhesive. This causes enough Nov 1, 2007 · From a bellows replacement standpoint, I don't think there is really much difference between an Alpha I Gen II and Bravo I or Bravo III, the shift cable is a little different, but the 3 bellows - u-joint, exhaust and shift cable along with the gimbal bearing are not - a little bigger than the Alpha, but the procedure to change them is the same. If needed, remove the old cable bellows and install a new one. 6. Various people have given me estimates ranging from $150 to $1500 to do the replacement. Jan 12, 2025 · Mercury MerCruiser Sterndrives & Engines . Jun 21, 2010 · I just completed replacing the U-joint bellows, exhaust bellows, and shift bellows on my 2000 Bayliner 1850 Capri Mercruiser 4. Part on Amazon costs $12. Kit includes hose clamps to secure both ends of the bellows. Why is there such a huge Oct 22, 2008 · pull the bellows out of the transom assembly (pressed in fitting) with a giant hose clamp around it. here Bellows Replacement . Customer: This is a boat question-I am replacing the exhaust bellows on a mercruiser alpha one gen 2 outdrive. Next, loosen bellows clamps at transom and bellhousing. Thats UJ bellows, exhaust bellows, shift cable and bellows, water hose, oil hose, AND trim senders. I agree with the concept that if the shift cable bellows is gone and you are in for that job, which requires pulling out the old cable, you may as well replace the cable while you are there. i left the gimble ring and trim senders etc all on. Easy , Remove the old one with a knife and go fixingDON'T FORGET TO SUBSCRIBE !!- full boat restoration link: https:/ Oct 12, 2017 · Before anything, take off the drive (check out boatingmag . The owner says the bellows need to be replaced. it took a few swivel sockets but it was a pretty easy task. com) *Bellows adhesive, Quicksilver part No. It grabs the bellows from the inside and holds it so you can stretch it backwards and expand it to pull it over the part where it attaches. They weren't leaking, but its been many years so I figured it was good time to just do it. Bellows replacement kit: https://amz transom reseal kit (PAID LINK): https://amzn. Engine / drive is a 1998 with 52 hrs. 95, amazon. 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